Challenge : Low OEE, High response time to locate fault on a machine and high changeover time on a filling line that has 15 Equipment.
Solution : Supplied Hardware to connect with 15 machines and then with Gateway. With all these data sent to cloud.
In Plant TV screen was provided to help operator locate the fault faster.
The URL based manual input provided easy access for the operator to input the Changeover and SKU details.
Masters were created for the SKU/Operators/User details
Role based User Admin
OEE / Availability / Performance / Quality / MTBF / MTTR / 6 Big losses as per TPM
OEE increase 25% in 15 days.
ROI was 7 days Changeover time reduced by 30 mins.
In hall TV screen highlights the faulty machine for faster response